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Diamond and CBN Grinding Wheels

Diamond and CBN Grinding Wheels

Diamond/CBN grinding wheel

By using bonding agent to fix diamond powder (or CBN powder) as  tools, this method is commonly referred to as diamond grinding wheels or CBN grinding wheels.

 

Work-piece materials suited to be processed by diamond /CBN grinding wheel

Diamond CBN

Tungsten carbide

Chemical tools

Tao Jin

Ceramics
Cast iron
Ferrite

Glass, reintorced fiberglass

Quartz, Silicon, Crystal, Gemstone

Stone

Cement, Concrete, Tar

Tiles, Luofu tiles

Plastic, Rubber

Asbestos, Refractory Materials

High-speed steel

Tool steel

Alloy tool steel

Bearing steel

Stainless steel

Chrome steel

Heat-treated steel

Special alloy steel

Heat-resistant steel

Special cast iron

AInico
Inconel

Titanium alloy

 

Diamond Grinding Wheel Size Marking Method

(1) Basic shape of substrate

 

(2) Cross section shape of diamond layer

 

(3) Position of diamond layer

 

(4) Supplementary part

 

Instructions for the use of Diamond and CBN Grinding Wheels

1. To make diamond and CBN grinding wheels fully utilize their excellent characteristics, it is important to pay attention to the following when using them:

a. Mechanical aspects: (1) Precise spindle     (2) Good machine rigidity      (3) Sufficient working horsepower      (4) Stable rotation speed and propulsion speed

b. Grinding wheel installation: (1) The grinding wheel hole and the mechanical mandrel fit H6      (2) The beam swing within 0.01mm, and the face out is within 0.02mm      (3) Perfect roundness

2. Dressing and truing:

Truing:

Shape the grinding surface of the grinding wheel to the required form and make it concentric with the center shaft of the grinding wheel.

Dressing:

Smooth the surface of the grinding wheel, remove the binder surrounding the abrasive particles, so that the sharp edges of the abrasive can be appropriately exposed on the surface of the grinding wheel, thereby generating grinding ability.

3. Recommended use of correction and sharpening:

Wheel Type Truing Dressing
Diamond Resin bonding method(B) Brake or power slewing dresser Special sharpening rod for diamond grinding wheels
Mild or molybdenum steel
Porcelain sintering method(V) Diamond dressing knife (single stone or metal combined dressing knife) Diamond dressing knife (single stone or metal combined dressing knife)
Metal bonding method(M) Brake or power slewing dresser Diamond grinding wheel special sharpening rod
CBN Resin bonding method(B) Metal bonded diamond knife dresser CBN grinding wheel special sharpening rod
Mild or molybdenum steel
Brake or power slewing dresser
Porcelain sintering method(V) Diamond dressing knife (single stone or metal combined dressing knife) Diamond dressing knife (single stone or metal combined dressing knife)
Metal bonding method(M) Silicon carbide grinding wheel Silicon carbide grinding wheel
Brake or power slewing dresser

4. Grinding fluid:

wet grinding is preferrable (if not possible, add spraying or air blowing). The grinding fluid has a significant impact on the roughness of the grinding surface, surface accuracy, sharpness of the grinding wheel, and the lifespan of the grinding wheel.

5. Ideal in-feed rate:

Grinding Wheel Grit Size Ideal in-feed rate
#80~120 within 0.03mm
#140~200 within 0.02mm 
#230~270 within 0.01mm
#325~ within 0.005mm

 

Overview of Diamond Grinding Wheel Uses

Material Surface Grinding Method Processed Purpose Product Category
outer Diameter Cut Off Cutting Grooves Molding Inner Diameter Machinery, Tools Clocks, Optical Mechanics Electrical and Electronic Machinery Other
Cemented carbide, Others Cemented carbide B.M.V B.M B B.M / Various cutting machines, Molds, Wear-resistant parts Clock case / /
Cemented carbide, Semi-sintered material P P / / / / / /
CERMET B B B / / Indexable insert / / /
Ceramic tools B.V B.M B / / Indexable insert / / /
Ceramics Porcelain and refractory materials M.B B.M P / / / / / Tiles, Furnace materials
Graphite M B.P / / / / / / Furnace materials
AI203 Magnetic insulation M N.P.B / / / / / IC substrates, Film resistors /
LiNbO3 Electronic materials M M.P P / / / / Piezoelectric ceramic /

SiC Sintered products

Si3N4

B.V M.P.B / / / / Clock case / /
Glass Optical glass M.B M M M.B M.P / LENS、Prism / /
Plate glass M M M / P.M Car glass, Rearview mirrors Clock glass liquid crystal Building doors, Windows, furniture, Mirrors
Tube glass M.B M / / / / / electronic+ Tube semiconductor jacket Physical and chemical instruments
Quartz glass M.B B.M / / / / / electronic+ Tubes Physical and chemical instruments
Other M.P M M M / / / / Crafts
Gemstone
 & Semi-gemstone
Diamond M.P / / / / Diamond tool, Compact tool / / Recorder pin
Bule & Red gemstone M.P M / / / Wear-resistant parts Clock glass, Bearings SOS Voice recorders, Medical materials
Crystal M.P M M / / / Oscillator Oscillator Crafts, Equipment
Other gemstone &
Semi-gemstone
M.P P / P P / / / Crafts, Equipment

 

Material Surface Grinding Method Processing Product Category
Outer Diameter Cut Off Cutting Grooves Molding Inner Diameter Machinery, Tools Clocks, Optical Mechanics Electrical and Electronic Machinery Other
Magnetic oxides For permanent magnets M.B M.P.B M.P.B M.P.B / / / Motors and horns use boundary magnets /
Audible wave  M.B M.P.B M.P.B M.P.B / / / CORE for antennas and TAPEHEAD transformers /
High frequency  M.B M.P.B M.P.B M.P.B / / / CORE for antennas and TAPEHEAD transformers /
Semiconductors Si、Ge M P P P.M / / / IC Tiles, Furnace materials
Gap、Other / P P / / / / Luminophor Furnace material
Plastic Acrylic resin / / / / P / Plastic lenses / /
FRP / / / / P Mechanical exterior, Ship hull / PC board /
Other plastics / / / / / Brake lining Clock case Electronic components /
Plastic P P / P / Automobile and motorcycle tires / / /
Other Shells, Corals,ETC P P / P P / / / Cornerstone, Fitting
Teeth, Pottery teeth P P P / / / / / Dental care,  Technicians
Metal Cast iron V.B / / / / Mechanical parts / / /
Super heavy alloys / / / / / / Automatic ciol oscillator Connecting point /
Sm-Co / P / / / / / Special magnets /

 

Highlights

Learn about RIHON grinding
We have 35 years of experience manufacturing high-quality resin-bonded and vitrified grinding wheels, while extending our technological innovation capabilities in the traditional grinding wheel field into the superhard abrasives segment. Technological innovation and long-term stable product quality are our core competitive advantages. We have long benchmarked against top international high-end brands, continuously optimizing and iterating, accumulating extensive experience in the R&D and mass production of high-end precision abrasives.
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Porcelain superhard abrasives
RIHON introduces cutting-edge foreign manufacturing technologies and combines decades of traditional vitrified grinding wheel expertise. Its self-developed and produced full range of abrasives meets various precision processing standards such as high speed, high operational efficiency, high grinding ratio, high processing accuracy, long service life, and excellent workpiece surface roughness, enabling the processing of high-hardness special steels. Especially suitable for fully automated, unmanned mass production grinding application, it applies the outstanding stability and processing efficiency of RIHON superhard abrasives, effectively optimizing overall grinding process costs and helping enterprises achieve production goals of cost reduction, quality improvement, and efficiency enhancement. In industrial mass production application, frequent grinding wheel dressing, repeated manual operations, and periodic replacement of abrasives are the core factors restricting the overall production line efficiency. In response, RIHON integrated cutting-edge overseas technology with traditional vitrified sintering process expertise to successfully develop porcelain sintering diamond grinding wheels and CBN grinding wheels. This series features two core characteristics: high porosity and ultra-strong bonding strength, with outstanding chip discharge capability and relatively low grinding resistance. It effectively controls the temperature in the grinding area, reduces risks such as workpiece burns and processing deformation, comprehensively improves processing efficiency, and precisely meets the core production needs of manufacturing enterprises for cost reduction and efficiency improvement. Core product advantages 1. Specialized micropore structure Allows simultaneous dressing,truing. Compared to traditional resin-bonded and metal-bonded grinding wheels, RIHON vitrified grinding wheels feature a controllable microporous structure not found in similar products, allowing them to carry more grinding cooling media; This not only reduces grinding resistance but also stabilizes workpiece dimensional accuracy over the long term, ensuring excellent surface roughness. 2. Excellent free-cutting performance Relying on the bonding performance of high-strength bond, it fully unleashes the cutting performance of individual abrasive grains, reduces the frequency of subsequent grinding wheel dressing, reduces non-processing time of equipments, and improves equipment utilization rates. 3. Outstanding structural compressive resistance performance The overall substrate has outstanding fatigue resistance, especially improving process performance when grinding micro and small-sized precision workpieces. 4. Low threshold for finishing processes and easy parameter control Process parameters can be flexibly adjusted to match the production requirements of different workpiece surface roughness and material removal rates. Most conventional CBN grinding wheels in the industry rely on diamond rollers for dressing, which can only perform optimally under line speeds above 80m/s and high-rigidity equipment. RIHON's self-developed low-concentration ceramic combined with CBN grinding wheels eliminates the need to modify existing equipment; While the original process and dressing conditions remain unchanged, traditional grinding wheel equipment can be directly replaced. Combined with a standard diamond dressing brush, all dressing steps can be completed, offering stable service life and excellent overall cost-effectiveness.
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RIHON dressing and sharpening products series
1. A series of grinding wheel products applied to resin diamond CBN XZK series: XZK001, XZKII, XZK003 Choose different XZK products according to different resin superhard grinding wheels, fast shaping, simple and easy to repair. It is applied to outer diameter, flat surface, inner diameter, centerless, end face, forming. No need to add new devices, just like a diamond pen for quick dressing. 2. Dressing wheels used for end face grinding It is suitable for the dressing of superhard products such as resin, ceramic, metal, and plastic, with a specific texture, fast dressing, without grinding off too much superhard layer, and can be easily made up to 1000#, making the grinding surface better. These are thanks to the long-term close cooperation between world-renowned machine tool companies and Japanese superhard companies, and the accumulated data. 3. Dressing wheels used in the tool industry for superhard grinding wheels Suitable for the dressing of resin, metal, composite, ceramic superhard grinding wheels, regardless of GC, WA abrasives, we have a rich product line, regardless of hardness, fineness (finest 1500#), texture, these ultra-wide range of combinations, choose the most suitable product for you. 4. Sharpen the dressing stone Rapidly exposing super-hard abrasive  without damaging their shape requires advanced technology. These details are crucial to the application of super-hard grinding wheels, yet they are often overlooked, leading to increased costs.   RIHON pays close attention to every detail, conducting in-depth research to ensure ease of use for customers. Dressing and truing are critical steps that determine the performance of super-hard grinding wheels. Excessive grinding can remove  significant amount of abrasive, thereby reducing wheel service life. Moreover, prolonged dressing times and insufficient exposure of superabrasive grains lead to low grinding efficiency and increase frequency of dressing. While manufacturers often focus on the high cost of superabrasive wheels and dressing tools, they frequently overlook the details of dressing and truing—factors that affect dressing effectiveness and ultimately increase overall costs.
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